ATOAS-20 / ATOAS-40 / ATOAS-60 Oil Seal Trimming, Spring Loading and Dimension Measuring Machine
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ATOAS-20 / ATOAS-40 / ATOAS-60 Oil Seal Trimming, Spring Loading and Dimension Measuring Machine
Product Description
Oil Seal Trimming, Spring Loading and Dimension Measuring Machine
Product Feature
Operation :
This machine is suitable to cut the flash, load the spring and use the CCD camera to measure the dimension of high volume oil seals in the production line.
- The operator picks an oil seal as a sample and measures the dimension by 2D or 3D instrument. Then sets the measured dimension in the HMI as a sample dimension to teach the PLC how to check the measuring parts.
- The operator sets the machine with the standard parameters and the tolerances in HMI.
- Vibrating tray vibrates the oil seal to appropriate location.
- The vacuum sucks the oil seal to precisely fit it on the central point of the mold on the spindle.
- Able to cut the inner lip and flash simultaneously.
- Magnet rotator/Vibrating tray feeds the spring to appropriate location.
- The tooling is pulled fast by the air cylinder to combine the oil seal with the spring.
- It will check if the spring is being correctly loaded by metal probe.
- The CCD camera will measure dimension of the I.D./O.D. of the spring loaded seals.
- The machine sorts the parts for good parts and defects.
- At the end there must be a counter to count the good seals, after the machine counts the set number the machine will stop with an alarm.
- For each stroke of knife there should be a counter to monitor the life of Knife, after the machine counts the set number, the machine should stop automatically for changing the knife with an alarm.
Product Specifications
ATOAS-20 / ATOAS-40 / ATOAS-60
Oil Seal Trimming, Spring Loading and Dimension Measuring Machine
| MODEL | ATOAS-20 | ATOAS-40 | ATOAS-60 |
|---|---|---|---|
| Weight (kgs) | 480 | 480 | 500 |
| Dimensions (cm) | 100(L) × 190(W) × 190(H) | ||
| Oil seal range (mm) | 8-20 | 21-40 | 41-60 |
| Capacity (pcs/min) | 7-12 (Approx.) | ||
| Spindle speed (rpm) | 2800 | ||
| Cutting angle | 30° - 70° | ||
| Number of cutters | 2 | ||
| Tooling pad size (mm) | φ 32 or φ 79 | ||
| Inspection field size (mm) | 90 X 72 | ||
| CCD resolution (pixels) | 1280 X 1024 | ||
| Max. part's O.D. (mm) | 60 | ||
| part's height (mm) | 1.2-15 | ||
| Measurement repeatability (µm) | 30 | ||
| Cutter size (mm) | 3×3 or 3×1.8 or 5×1.8 | ||
| Spring range (mm) | Max. 32 | ||
| Size of spring feeder (mm) | 135 (Magnet rotator) | 135 (Magnet rotator) | 300 (Vibrating tray) |
| Size of seal feeder (mm) | 400 (Vibrating tray) | 400 (Vibrating tray) | 500 (Vibrating tray) |
| Motor | 1/2 HP | ||
| Clutch brake | 1kg single-flange solenoid | ||
| Controller | PLC + HMI + CCD camera | ||
Other Description :
Molding Press / Rubber Vacuum Forming Machine / Vulcanizing Molding Machine / Vacuum Molding Machine / Rubber Compression Molding Machine.