The Key to Winning in Rubber Parts Production: Automation Transformation
In today's industrial processes, manual production often leads to low efficiency, unstable quality, and increased costs due to the limitations of human operation. Many companies facing diverse product design demands find that standardized equipment cannot meet their precise requirements. To enhance production efficiency and product quality, customized specialized equipment has become the optimal solution, transforming manual production into a highly efficient and automated production model.

 

What Problems Have We Solved for Our Clients?
G-Rite focuses on the design of customized equipment and has successfully completed multiple automation cases tailored to different industry needs, including:
Slow Manual Assembly:
  • We introduced multi-station rotary tables that complete multiple steps at once, increasing production speed up to three times that of manual processes. This is particularly beneficial for the assembly of automotive oil seals, where automation handles trimming, spring insertion, oil filling, and pressing.
Dimension Instability:
  • We installed optical detection systems to immediately check for variation in part dimensions, spring alignment, and grease application. Once a problem is detected, an immediate alert is triggered to ensure defective products are promptly eliminated.
Uneven Lubrication:
  • Our automatic oil injection system allows machines to precisely dispense oil, ensuring consistent lubrication performance for each oil seal during production.
Feeding Small Parts:
  • By using vibration feeding and robotic arms, we automatically align oil seals and springs, keeping the positioning error of the robotic arm within 0.1mm.
These successful cases have significantly enhanced our clients' production efficiency and ensured the stability and consistency of product quality.
Three Major Benefits of G-way's Customized
Tailored Design and Precision Manufacturing:
Our professional team deeply understands your needs and creates the best technical solution from product design to equipment functionality.

Increased Efficiency and Reduced Costs:
Automated equipment shortens production time, lessens human intervention, and decreases error rates, significantly boosting output and competitiveness.

Comprehensive After-Sales Support and Training:
We prioritize customer experience by providing technical support and operational training to ensure smooth equipment operation.

Customized Service Process:
Our customized service process is clear and covers every stage from planning to formal production
Planning:
Understand the manual production process and integrate it into several key assembly stations to ensure smooth workflows.
Development and Production:
Design equipment and outsource parts fabrication, allowing you to focus on achieving high performance.

Assembly Testing:
Assemble control panels and carry out 72 hours of operational testing to ensure the equipment's speed and stability.
Training:
Provide on-site training to ensure employees master operational skills, along with bilingual operation manuals and customer support.

Take Action Now to Enhance Your Competitiveness!
Instead of worrying about competitors getting ahead, take action now!
  • Which production steps can be automated?
  • Estimated costs of customized equipment?
  • How long until you can recoup your investment?
Let's work together to create a more competitive automated production line for rubber parts and oil seals, generating greater value together!